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Materials processing : a unified approach to processing of metals, ceramics, and polymers /

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Materials Processing: A Unified Approach to Processing of Metals, Ceramics and Polymers, Second Edition is the first textbook to bring the fundamental concepts of materials processing together in a unified approach that highlights the overlap in scientific and engineering principles.

Bibliographic Details
Main Author: Francis, Lorraine F. (Author)
Corporate Author: ScienceDirect (Online service)
Format: eBook
Language:English
Published: London, United Kingdom : Academic Press is an imprint of Elsevier, 2024.
Edition:Second edition.
Subjects:
Materials.
Materials science.
Matériaux.
Science des matériaux.
Electronic books.
Online Access:Connect to the full text of this electronic book
Table of Contents:
  • Intro
  • Materials Processing: A Unified Approach to Processing of Metals,Ceramics and Polymers
  • Copyright
  • Dedicated to Mark and Carolyn
  • Contents
  • Preface and acknowledgments to the second edition
  • Preface and acknowledgments to the first edition
  • Chapter 1: Introduction to Materials Processing
  • 1.1. Materials Processing: Definition and Scope
  • 1.2. Three Approaches to Materials Processing
  • 1.3. Materials Processing Steps
  • 1.4. Processing of Metals
  • 1.5. Processing of Ceramics
  • 1.6. Processing of Polymers
  • 1.7. Summary
  • Cited References
  • Bibliography and Recommended Reading
  • Chapter 2: Starting Materials
  • 2.1. What Is a Starting Material?
  • 2.2. Metals
  • 2.2.1. Introduction
  • 2.2.2. Bulk Metal Starting Materials
  • 2.2.3. Metal Powder Starting Materials
  • 2.3. Ceramics
  • 2.3.1. Introduction
  • 2.3.2. Ceramic Powder Starting Materials
  • 2.3.3. Glass Starting Materials
  • 2.4. Polymers
  • 2.4.1. Introduction
  • 2.4.2. Thermoplastic Polymer Starting Materials
  • 2.4.3. Thermoset Polymer Starting Materials
  • 2.5. Summary
  • Questions and Problems
  • Questions
  • Problems
  • Cited References
  • Bibliography and Recommended Reading
  • 2.2 Metals
  • 2.3 Ceramics
  • 2.4 Polymers
  • Chapter 3: Melt Processes
  • 3.1. Introduction
  • 3.2. Fundamentals
  • 3.2.1. Melt Structure and Surface Tension
  • 3.2.2. Melt Rheology
  • 3.2.3. Flow Fundamentals
  • 3.2.4. Heat Transfer Fundamentals
  • 3.2.5. Solidification
  • 3.3. Metal Melt Shape Casting
  • 3.3.1. Process Overview
  • 3.3.2. Metal Melt Preparation
  • 3.3.3. Sand Casting
  • 3.3.4. Permanent Mold Casting
  • 3.3.5. Die Casting
  • 3.3.6. Postprocessing of Cast Metal Parts
  • 3.4. Melt Casting of Flat Glass Sheets
  • 3.4.1. Process Overview
  • 3.4.2. Glass Melt Preparation
  • 3.4.3. Float Glass Process
  • 3.4.4. Fusion Downdraw Process.
  • 3.4.5. Postprocessing Operations for Glass Sheets
  • 3.5. Polymer Extrusion
  • 3.5.1. Process Overview
  • 3.5.2. Melting and Flow in a Single Screw Extruder
  • 3.5.3. Die Flow
  • 3.5.4. Single Screw Extruder Operating Diagram
  • 3.5.5. Twin Screw Extrusion
  • 3.5.6. Die Exit Effects
  • 3.5.7. Extruded Products and Solidification
  • 3.6. Polymer Injection Molding
  • 3.6.1. Process Overview
  • 3.6.2. The Injection Molding Machine and Cycle
  • 3.6.3. Mold Flow
  • 3.6.4. Packing and Solidification
  • 3.6.5. Reaction Injection Molding
  • 3.7. Blow Molding
  • 3.7.1. Process Overview
  • 3.7.2. Blow Molding of Glass
  • 3.7.3. Blow Molding of Polymers
  • 3.8. Melt-Based Additive Processes
  • 3.8.1. Process Overview
  • 3.8.2. Fused Filament Fabrication
  • 3.8.3. Inkjet Printing of Melts
  • 3.8.4. Wire Arc Additive Manufacturing
  • 3.9. Summary
  • Questions and Problems
  • Questions
  • Problems
  • Cited References
  • Bibliography and Recommended Reading
  • 3.2. Fundamentals
  • 3.3. Shape Casting of Metal Melts
  • 3.4 Melt Casting of Flat Glass Sheets
  • 3.5 Polymer Extrusion and 3.6 Polymer Injection Molding
  • 3.7 Blow Molding
  • 3.8 Melt-Based Additive Processes
  • Chapter 4: Solid Processes
  • 4.1. Introduction
  • 4.2. Fundamentals
  • 4.2.1. Deformation and Plastic Flow Under Uniaxial Tension
  • 4.2.2. Effects of Temperature and Strain Rate on Deformation
  • 4.2.3. Deformation and Yielding Under Triaxial Stresses
  • 4.2.4. Friction
  • 4.2.5. Efficiency and Temperature Rise
  • 4.3. Bulk Metal Deformation Processes
  • 4.3.1. Process Overview
  • 4.3.2. Metal Wire Drawing
  • 4.3.3. Extrusion of Solid Metals
  • 4.3.4. Forging
  • 4.3.5. Rolling
  • 4.3.6. Postprocessing after Metal Parts after Deformation Processing
  • 4.4. Sheet Deformation Processes
  • 4.4.1. Process Overview
  • 4.4.2. Bending
  • 4.4.3. Thermoforming
  • 4.4.4. Superplastic Forming.
  • 4.5. Solid-Based Additive Processes
  • 4.5.1. Process Overview
  • 4.5.2. Additive Friction Stir Deposition
  • 4.6. Summary
  • Questions and Problems
  • Questions
  • Problems
  • Appendix: Stress in a Spherical Pressure Vessel
  • Cited References
  • Bibliography and Recommended Reading
  • 4.2 Fundamentals
  • 4.3 Bulk Metal Deformation Processing
  • 4.4 Sheet Deformation Processing
  • 4.5 Solid-Based Additive Processes
  • Chapter 5: Powder Processes
  • 5.1. Introduction
  • 5.2. Fundamentals
  • 5.2.1. Powder Characteristics and Flow
  • 5.2.2. Sintering and Microstructure Development
  • 5.2.3. Dimensional Changes During Densification
  • 5.3. Pressing of Ceramic and Metal Powders
  • 5.3.1. Process Overview
  • 5.3.2. Powder Preparation
  • 5.3.3. Uniaxial Pressing
  • 5.3.4. Isostatic Pressing
  • 5.3.5. Postprocessing of Green Pressed Parts
  • 5.3.6. Hot Pressing and Hot Isostatic Pressing
  • 5.4. Rotational Molding of Polymers
  • 5.4.1. Process Overview
  • 5.4.2. Powder Preparation
  • 5.4.3. Rotational Molding Process Steps
  • 5.5. Powder-Based Additive Processes
  • 5.5.1. Process Overview
  • 5.5.2. Selective Laser Sintering (Melting)
  • 5.5.3. Binder Jet Printing
  • 5.5.4. Powder-Based Directed Energy Deposition
  • 5.6. Summary
  • Questions and Problems
  • Questions
  • Problems
  • Cited References
  • Bibliography and Recommended Reading
  • 5.2 Fundamentals
  • 5.3 Pressing of Ceramic and Metal Powders
  • 5.4 Rotational Molding of Polymers
  • 5.5 Powder-Based Additive Processes
  • Chapter 6: Dispersion and Solution Processes
  • 6.1. Introduction
  • 6.2. Fundamentals
  • 6.2.1. Colloidal Dispersions
  • 6.2.2. Polymer Solutions
  • 6.2.3. Rheology of Dispersions and Solutions
  • 6.2.4. Characteristics of Volatile Liquids for Dispersions and Solutions
  • 6.2.5. Drying
  • 6.2.6. Curing of Liquid Monomers
  • 6.3. Ceramic Dispersion Shape Casting.
  • 6.3.1. Process Overview
  • 6.3.2. Capillary Action
  • 6.3.3. Predicting Cast Layer Thickness
  • 6.3.4. Postprocessing Operations
  • 6.3.5. Slip-Casting Process Considerations
  • 6.4. Coating and Tape Casting
  • 6.4.1. Process Overview
  • 6.4.2. Coating Methods
  • 6.4.3. Polymer Coatings
  • 6.4.4. Tape Casting of Ceramics
  • 6.5. Extrusion and Injection Molding of Dispersions
  • 6.5.1. Process Overview
  • 6.5.2. Extrusion of Concentrated Dispersions
  • 6.5.3. Powder Injection Molding
  • 6.6. Dispersion and Solution-Based Additive Processes
  • 6.6.1. Process Overview
  • 6.6.2. Direct Ink Write
  • 6.6.3. Vat Photopolymerization Methods
  • 6.6.4. 3D Inkjet Printing With Liquid Monomers
  • 6.7. Summary
  • Questions and Problems
  • Questions
  • Problems
  • Acknowledgments
  • Cited References
  • Bibliography and Recommended Reading
  • 6.2 Fundamentals
  • 6.3 Ceramic Dispersion Shape Casting
  • 6.4 Coating and Tape Casting
  • 6.5 Extrusion and Injection Molding With Dispersions
  • 6.6 Dispersion and Solution-Based Additive Processes
  • Chapter 7: Vapor Processes
  • 7.1. Introduction
  • 7.2. Fundamentals
  • 7.2.1. Kinetic Theory of Gases and Its Relationship to Vapor Processes
  • 7.2.2. Thin Film Microstructures
  • 7.2.3. Epitaxial Growth of Single Crystal Films
  • 7.3. Evaporation
  • 7.3.1. Process Overview
  • 7.3.2. Thermodynamics of Evaporation
  • 7.3.3. Evaporation of Alloys and Compounds
  • 7.3.4. Transport Phenomenon and Film Uniformity
  • 7.3.5. Processes Related to Evaporation
  • 7.4. Sputtering
  • 7.4.1. Process Overview
  • 7.4.2. Plasma Physics
  • 7.4.3. Magnetron Sputtering
  • 7.4.4. Radio Frequency (RF) Sputtering
  • 7.4.5. Reactive Sputtering
  • 7.4.6. Optimizing Sputtered Rates
  • 7.5. Chemical Vapor Deposition
  • 7.5.1. Process Overview
  • 7.5.2. Thermodynamics of Formation Reactions
  • 7.5.3. Types of Reactions
  • 7.5.4. Kinetics of CVD.
  • 7.5.5. Deposition Rate and Uniformity
  • 7.6. Postprocessing of Films and Vapor-Based Additive Processes
  • 7.6.1. Annealing
  • 7.6.2. Patterning by Subtractive Processes
  • 7.6.3. Nanoscale Additive Manufacturing
  • 7.7. Summary
  • Questions and Problems
  • Questions
  • Problems
  • Cited References
  • Bibliography and Recommended Reading
  • 7.2 Fundamentals
  • 7.3 Evaporation
  • 7.4 Sputtering
  • 7.5 Chemical Vapor Deposition
  • 7.6 Postprocessing of Films and Vapor-Based Additive Processes
  • Appendix A
  • Index.