Electrochemical Power Sources : Fundamentals, Systems, and Applications: Advanced Industrial Lead-Acid Batteries /

Advanced Industrial Lead-Acid Batteries, the latest release in the Electrochemical Power Sources: Fundamentals, Systems, and Applications series, presents a detailed accounting of reserve and motive power industrial lead-acid batteries, also including recent developments and new applications.

Bibliographic Details
Main Author: Cattaneo, Eduardo (Author)
Corporate Author: Knovel (Firm)
Format: eBook
Language:English
Published: Amsterdam, Netherlands : Elsevier, [2025]
Edition:First edition.
Subjects:
Online Access:Connect to the full text of this electronic book
Table of Contents:
  • Intro
  • Electrochemical Power Sources: Fundamentals, Systems, and Applications AdvancedIndustrial Lead-Acid Batteries
  • Copyright
  • Contents
  • About the authors
  • Series overview
  • Foreword
  • Preface
  • Chapter 1 Operating principle of lead-acid batteries
  • Introduction
  • Advantages of lead-acid batteries (LABs)
  • Shortcomings of LABs
  • Environmental features
  • Historical background of the lead-acid battery storage
  • Evolution of Planté's original pure lead plates until the present
  • Literature on the lead-acid history
  • Physical and chemical principles
  • Electrochemical reactions in the lead-acid cell
  • Lead-acid charge-discharge reactions
  • Reaction steps for charging the NAM
  • Discharge reaction steps for the NAM
  • Charge reaction steps for the PAM
  • The dissolution of lead sulfate
  • Oxidation form lead-dioxide
  • Discharge reaction steps for the PAM
  • Lead compounds in the lead-acid batteries
  • Plates cured to form tribasic or tetrabasic lead sulfate
  • Reactions during mixing, curing, and formation of the paste
  • XRD phase analysis of the cured paste
  • Positive plate formation: Alpha and beta PbO 2
  • The electrochemistry of lead in sulfuric acid solutions
  • Secondary reactions
  • Overpotentials
  • Discharge characteristics of lead-acid cells
  • The charging of lead-acid cells
  • Acid stratification
  • Advanced lead-acid battery cell construction
  • Bipolar lead-acid batteries
  • Lead-acid recombinant batteries
  • The oxygen recombination mechanism
  • Industrial batteries: An introduction
  • Reserve power batteries
  • Motive power batteries
  • Motive power applications without LABs
  • Batteries for special power applications
  • Chronological innovations for industrial lead-acid batteries
  • References
  • Glossary
  • Chapter 2 General description: Main cell components
  • Vented cell batteries.
  • Vented block batteries
  • Recombinant industrial lead-acid batteries
  • Cells with gelled electrolyte
  • Recombinant cells with the electrolyte confined in an absorbent glass mat
  • Active mass and electrolyte additives
  • Overview of additives for lead-acid batteries
  • Additives for the active mass
  • Main components of the negative active mass
  • Barium sulfate
  • Carbon additives for the NAM
  • Some disadvantages of high loadings of carbon additives
  • Lignin derivatives
  • Optional NAM additives
  • Positive active mass additives
  • Red lead
  • Carbon additives in the PAM
  • Carbon fibers and carbon nanotubes
  • Tetrabasic sulfate seed crystal additives
  • Other PAM additives
  • Electrolyte additives
  • Silicon dioxide (SiO 2)
  • Phosphoric acid (H 3 PO 4)
  • Metallic sulfates (Me x SO 4)
  • Lead alloys and casting technologies
  • Introduction
  • Development of lead alloys for LABs
  • Lead antimonial alloys
  • Historical background
  • Characteristics of lead antimonial alloys
  • Cracking of antimonial grids
  • Alloy components in antimonial alloys
  • Arsenic
  • Tin
  • Selenium
  • Copper
  • Nonstandard elements
  • Silver
  • Cadmium
  • Classification of antimonial alloys
  • High antimonial alloys
  • Medium antimony alloys
  • Low antimony alloys (Sb)
  • Future perspectives for lead-antimony alloys
  • Antimony-free alloys
  • Historical background
  • Characteristics of binary lead-calcium alloys
  • Components of antimony-free alloys
  • Aluminum
  • Lead-calcium-tin alloys
  • Pb-Ca-Sn alloys for rolled/wrought grids
  • Calcium-free lead-tin alloys
  • Lead-tin alloys with selenium
  • Silver as component in antimony-free alloys
  • Commercial Pb-Ca-Sn grid alloys with silver
  • Alternative alloy components for antimony-free alloys
  • Barium
  • Strontium
  • Copper
  • Bismuth
  • Rare earths
  • Rare earths, grain size refinement, and PCL-1.
  • Phenomena affecting the performance of lead alloys
  • The overaging transformation
  • The antimony-free effect
  • Conductivity of the corrosion layer and PCL-1
  • The tin-free effect and PCL-1
  • Morphology of the corrosion layers
  • Casting technologies
  • Gravity cast
  • Die-cast
  • Continuous grid casting technologies
  • Extruded strips for punched grids
  • Separators
  • Introduction
  • Definitions and transport coefficients
  • Separator test procedures
  • Test methods for oxidation resistance
  • Separator types
  • Early separator developments
  • Rubber separators
  • Poly (vinyl chloride) separators
  • Phenolic formaldehyde resin separators
  • Separators for gelled electrolyte VRLA cells
  • Polyethylene separators
  • Thin PE backwebs
  • Separator design
  • PE separators with integrated glass mat
  • Additives for PE separators
  • Microglass fiber separators for VRLA cells
  • Measurable parameters for recombinant battery separator mats
  • The effect of the AGM compression
  • New developments
  • References
  • Glossary (after N. Bagshaw, "Guide to metallurgical structures" 1994 (excerpt))
  • Chapter 3 General description, accessories: Catalyst plugs, watering systems, acid level monitoring, battery management systems
  • Battery accessories overview
  • Accessories for automatic cell maintenance
  • External oxyhydrogen recombination: Catalyst plugs
  • Catalyst plug designs
  • Internal recombination: Microcats
  • Watering systems for vented industrial cells
  • Mobile watering stations
  • Electrolyte level monitoring
  • Active electrolyte circulation fittings
  • Battery management systems (BMS)
  • Battery state definitions and acronyms
  • Monitoring and control systems for material handling batteries
  • Monitoring and control systems for stationary batteries
  • Stationary storage BMS characteristics.
  • Cell monitoring with hand-held cell resistance testers
  • References
  • Chapter 4 Development trends for lead-acid batteries
  • Overview of development trends for industrial battery applications
  • Introduction
  • New requirements for industrial battery applications
  • Material-handling applications (forklifts, pallet trucks, off-road electric vehicles)
  • Low maintenance
  • Longer cycle life including AGM and gel technology batteries
  • Increase of the operational time
  • High current capability
  • Improved charge efficiency
  • Fast charge capability in a wide temperature range
  • PSoC cyclability
  • Reserve power applications (Telecommunication and UPS-Uninterruptible power supply)
  • Longer float life at high temperatures
  • Higher power density
  • Improved cycle life
  • Performance in PSoC operation
  • Trend to higher volumetric power density
  • Trends and new applications for BESS
  • Large-scale storage systems powered with lead-acid batteries
  • References
  • Chapter 4.1 The battery as a system component
  • Stationary battery applications
  • Battery storage systems for stationary applications
  • Commercial energy storage applications
  • Overview of commercially available large-scale storage battery technologies
  • Lead-acid batteries
  • Contemporary examples of large-scale storage with VRLA batteries
  • Nickel-cadmium and nickel-metal hydride batteries
  • Lithium-ion batteries
  • High-temperature sodium batteries
  • Redox-flow storage
  • Characteristic parameters of electrical storage technologies
  • References
  • Chapter 4.2 Novel cell architectures of lead-acid batteries
  • Introduction
  • Reducing ohmic resistance
  • Grid design optimization
  • Lugs at opposite sides of the plate stack
  • Reduced electrode distances, thinner grids
  • Spiral-wound cells
  • Bipolar battery
  • General
  • Bipolar plate materials
  • Lead and its alloys.
  • Other metals
  • Ceramics
  • Carbon
  • Plastic matrixes
  • Types of bipolar batteries
  • Examples of bipolar batteries
  • True bipolar batteries
  • Effpower
  • Atraverda
  • BILAPS: Bipolar lead-acid power source
  • Gridtential
  • Advanced Battery Concepts (ABC)
  • Quasibipolar batteries
  • Gould National Batteries Incorporated (GNB)
  • Edison Termoelettrica
  • Bipolar battery overview
  • Other grid materials
  • Composite grids
  • Other metals
  • Fiber materials
  • Foam materials
  • Electrochemical changes
  • References
  • Chapter 5 Overview of industrial battery applications
  • Introduction
  • Early battery chargers
  • Early lead-acid battery developments
  • Evolution of the stationary lead-acid batteries cell components
  • Tubular plates
  • Lead-calcium alloys
  • Separators
  • Lead-acid batteries with gel technology
  • Batteries for portable devices
  • Lead-acid batteries with AGM technology
  • Application fields
  • Lead-acid batteries for renewable energy storage
  • Material handling applications
  • Electric power sources for material handling vehicles
  • Lead-acid batteries
  • Lithium-ion batteries
  • Fuel cells
  • Historical background
  • Fuel cell-powered material handling vehicles
  • References
  • Chapter 6 Overview of stationary lead-acid batteries
  • Introduction
  • Classification of stationary batteries according to the supply power duration
  • Stationary battery applications
  • Electrical circuits for backup power
  • Stationary cell design and choice criteria for cell component materials
  • The evolution of grid and plate manufacturing technologies
  • Stationary lead-acid cell examples
  • The Planté cell
  • Pure lead grid VRLA-AGM lead-acid batteries
  • Industrial lead-acid manufacturing technologies
  • Process steps and equipment used for manufacturing stationary LAB batteries
  • Continuous grid casting
  • Cast-on-straps (COS) technology.