http://www.loc.gov/mods/v3 http://www.loc.gov/standards/mods/v3/mods-3-2.xsd
Effective transition from design to production
1 online resource (xxiii, 246 pages) : illustrations
Introduction ; Proposal/Contract ; General Discussion; Proposal Support; Identify Customer Requirements; Determine Product Concept; Determine Commonality; Request for Deviations from Customer Requirements; Risk Analysis/Risk Mitigation; Design to Cost; Master Schedule; Determine Production Philosophy and Location; Simulation Analysis for Producibility; Simulation Analysis for Factory; Assembly Tooling Forecasts -- Assess Assembly Tooling Requirements; New or Modified Production Equipment; System/Conceptual Design ; Conduct Prelimary Design to Cost Analysis; Assembly Process Methodology; Develop Tooling Concepts; Develop Manufacturing Plan/Flow; Identify New Manufacturing Technologies; Determine Product-Packaging Requirements; Develop Prototype Assembly Tooling; Conduct Facilities and Analysis; Determine Logistical Support Requirements; Determine Capital
Equipment Requirements; Determine Test Philosophy; Determine Quality Assurance Requirements; Identify Human Resource Requirements; Meetings; Detailed Design ; New Production Process Development; Assembly/Process Methodology; Design to Cost; Conduct Parts Obsolescence Study; Design for Production; Design for Manufacturing and Assembly (DFMA)/Design for the Environment (DFE); Conduct Cross-Functional Design Reviews; Bill of Material -- Create Detailed Indentured Bill of Material; Assembly Simulation; Select Subcontractors/Vendors/Selection Process; Determine Exit Criteria for Design Output to Manufacturing; Create Detailed Manufacturing Plan/Flow; Lean Factory Design/Balanced Flow; Develop Configuration Management Plan; Documentation Media Method; Conduct Product Design Documentation Release; Prepare Test Integration Plan; Create Test Hardware and Software; Manufacturing Planning
& Processes/Prototype Development/Test Development ; Transition New Production Processes; Determine Facility Requirements; Finalize Assembly Methodology; Determine Tool Design and Fabrication Requirements; Ergonomics; Transition to a Contract Manufacturing Facility; Vendor Implementation; Write Software Programs for Manufacturing Equipment; Assembly Tooling; Finalize New Production Processes; Conduct Line Balancing Analysis; Metrics; Determine Inventory System Based on Contractual Type; Staffing Plan; Tool Control; Finalize Manufacturing Plan/Flow; Conduct Prototype Documentation Planning; Determine Capital Requirements; Create Inventory System; Finalize Production Plan; Conduct a Preliminary Production Readiness Review; Test Integration; Manufacturing Plan Checklists; Production Readiness ; Production Readiness; Implement Line Stock; Configuration Management
; Create Change Control Board; Tooling Verification; Support Transition to Production Process; Create Prototype Routing and Planning; Develop Change Control Board Protocol; Conduct Prototype Kitting; Coordinate Configuration Management with Vendors; Develop Quality Assurance Requirements/Buy-Off; Train Production Staff; Build Prototype; Low Rate Initial Production (LRIP) ; Introduction to LRIP; Obtain and Implement Production Tooling; Update Tooling Documentation; Calibration and Maintenance; Update Drawing Documentation; Update Planning Documentation; Implement Kitting Plans; Update Test Fixtures and Software for Production Hardware; Staffing Plan Finalized; Build First Article; Create a Master Schedule; Documentation Changes; First Article Buy-Off; Begin Low Rate Initial Production; Production Ramp-Up; Production ; Build Production Units -- Ramp Up to Full
Production; Other Areas for Concern ; Data Loss; Bathtub Issues; Defect Control; The Hidden Factory; The Experience Level of Manufacturing and Producibility Engineering Personnel; Appendix A Quality Functional Deployment ; Appendix B Six Sigma Tools ; Appendix C Design for Manufacturing ; Appendix D Vendor Assessment Forms ; Appendix E Production Readiness Check Sheets / Evaluation Forms ; Appendix F Design for the Environmental Guide ; References
Includes bibliographical references (pages 133-134) and index.
Boca Raton, FL : Auerbach Publications, ©2008