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Manufacturing engineering handbook /

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Bibliographic Details
Main Author: Geng, Hwaiyu (Author)
Corporate Author: McGraw-Hill Companies
Format: eBook
Language:English
Published: New York, N.Y. : McGraw-Hill Education LLC., c2016.
Edition:2nd edition.
Subjects:
Production engineering.
Electronic books.
Online Access:Connect to the full text of this electronic book
Table of Contents:
  • A. Dedication
  • B. Contributors
  • C. Preface
  • D. Acknowledgments
  • E. Technical Advisory Board Members
  • A. PART 1: PRODUCT DEVELOPMENT AND DESIGN
  • 1. Advanced Manufacturing with Cloud, Internet of Things, and Sustainability
  • INTRODUCTION
  • ADVANCED MANUFACTURING AND SUSTAINABLE MANUFACTURING
  • ADVANCED MANUFACTURING TECHNOLOGIES
  • ADVANCED MANUFACTURING AND GLOBAL MANUFACTURING
  • INTERNET OF THINGS AND ADVANCED MANUFACTURING
  • SUSTAINABLE MANUFACTURING
  • THE FUTURE OF ADVANCED MANUFACTURING
  • CONCLUSION
  • REFERENCES
  • FURTHER READING
  • 2. Global Manufacturing
  • THE RISE OF GLOBAL MANUFACTURING
  • THE GLOBAL MANUFACTURING ENTERPRISE
  • INNOVATIVE PRODUCTS FOR GLOBAL MARKETS
  • MANUFACTURING SYSTEMS
  • BUSINESS MODELS FOR GLOBAL MANUFACTURING ENTERPRISES
  • MANUFACTURING PARADIGM TRANSITIONS OVER TIME
  • ACKNOWLEDGMENT
  • REFERENCES
  • 3. Design for Manufacture and Assembly
  • INTRODUCTION
  • MAXIMUM PART SIZE
  • DESIGN FOR DRILLING
  • DESIGN FOR MILLING
  • DESIGN FOR TURNING
  • DESIGN FOR SHEET METAL FABRICATION
  • DESIGN FOR INJECTION MOLDING
  • DESIGN FOR ADDITIVE MANUFACTURING
  • DESIGN FOR ASSEMBLY
  • CONCLUSION
  • FURTHER READING
  • 4. Design of Experiments
  • INTRODUCTION
  • BRIEF HISTORY OF DESIGN OF EXPERIMENTS
  • STATISTICAL METHODS INVOLVED
  • DEFINITIONS
  • OBJECTIVES OF EXPERIMENTAL DESIGNS
  • SELECTION OF AN EXPERIMENTAL DESIGN
  • ANOVA-BASED EXPERIMENTAL DESIGNS
  • SINGLE-FACTOR DESIGN OR COMPLETELY RANDOMIZED DESIGN
  • CALCULATIONS FOR SINGLE-FACTOR ANOVA TABLES
  • SINGLE-FACTOR ANOVA TABLE
  • TWO-FACTOR DESIGN OR RANDOMIZED BLOCK DESIGN
  • CALCULATIONS FOR TWO-FACTOR ANOVA TABLES
  • TWO-FACTOR ANOVA TABLE
  • TWO-FACTOR WITH INTERACTION DESIGN
  • CALCULATIONS FOR TWO FACTOR WITH INTERACTION ANOVA TABLES
  • TWO FACTOR WITH INTERACTION ANOVA TABLE
  • FACTORIAL BASE EXPERIMENTAL DESIGNS
  • FULL FACTORIAL OF TWO FACTORS AT TWO LEVELS (2^2) DESIGN
  • FULL FACTORIAL 2^2 DESIGN WITH TWO REPLICATIONS
  • FULL FACTORIAL 2^2 DESIGN?LINEAR EQUATION MODEL
  • FULL FACTORIAL 2^2 DESIGN CALCULATIONS
  • OBSERVATIONS
  • FULL FACTORIAL THREE FACTOR WITH TWO LEVELS (2^3) DESIGNS
  • GRAPHICAL AND STATISTICAL ANALYSIS OF A FULL FACTORIAL 2^3 DESIGN
  • SOFTWARE APPLICATION EXAMPLE
  • ADDITIONAL THOUGHTS ON FACTORIAL DESIGNS
  • FURTHER READING.
  • 5. Design for Six Sigma
  • INTRODUCTION AND MOTIVATION
  • THE DFSS METHODOLOGY
  • THE IDENTIFY PHASE
  • THE DESIGN PHASE
  • THE OPTIMIZE PHASE
  • THE VALIDATE PHASE
  • COMPARING DFSS WITH OTHER STRATEGIES
  • DEPLOYING DFSS
  • REFERENCES
  • 6. Value Engineering
  • HISTORY
  • IMPORTANCE OF VALUE ENGINEERING IN TODAY'S MARKET
  • WHAT IS VALUE ENGINEERING
  • PUTTING VALUE ENGINEERING TO PRACTICE
  • APPLICATION OF VE
  • FURTHER READING
  • 7. Basic Tools for Tolerance Analysis of Mechanical Assemblies
  • PART I: INTRODUCTION TO TOLERANCE ANALYSIS OF ASSEMBLIES?1D
  • PART 2: INTRODUCTION TO 2D TOLERANCE ANALYSIS OF ASSEMBLY
  • PART 3: INTRODUCTION TO ANALYSIS OF 2D ASSEMBLY TOLERANCE MODELS
  • FURTHER READING
  • 8. Quality Function Deployment
  • INTRODUCTION
  • METHODOLOGY
  • THE EXPANDED HOUSE OF QUALITY
  • EXAMPLE
  • SUMMARY
  • REFERENCES
  • FURTHER READING
  • B. PART 2: MANUFACTURING AUTOMATION AND TECHNOLOGIES
  • 9. Computer-Aided Design and Manufacturing
  • BOUNDARY REPRESENTATIONS AND FREE-FORM SURFACE DESIGN
  • FREE-FORM GEOMETRY MANUFACTURING TECHNIQUES
  • THE MANUFACTURING STEPS: ANALYSIS FOR MANUFACTURING
  • PENDING CHALLENGES
  • CONCLUSIONS
  • REFERENCES
  • 10. CNC Control
  • INTRODUCTION
  • PRINCIPLE AND FUNDAMENTALS
  • MULTIPATH PROCESSING
  • NETWORK INTEGRATION
  • SIMULATION
  • OPERATION, SAFETY, AND MAINTENANCE
  • GREEN MANUFACTURING AND ENERGY SAVINGS
  • FUTURE TRENDS AND CONCLUSIONS
  • ACKNOWLEDGMENTS
  • FURTHER READINGS
  • 11. Adaptive Control for Machining Operations
  • INTRODUCTION
  • PRINCIPLE AND TECHNOLOGY
  • APPLICATION
  • FINANCIALS
  • FUTURE AND CONCLUSIONS
  • FURTHER READING
  • 12. Manufacturing Simulation
  • INTRODUCTION
  • SIMULATION CONCEPTS
  • SIMULATION APPLICATIONS
  • CONDUCTING A SIMULATION STUDY
  • ECONOMIC JUSTIFICATION OF SIMULATION
  • FUTURE AND SOURCES OF INFORMATION ON SIMULATION
  • SUMMARY
  • REFERENCES
  • 13. Foundations of Microsystems (MEMS) Manufacturing
  • INTRODUCTION
  • TECHNOLOGY FUNDAMENTALS OF MEMS
  • HOW ARE MEMS MADE?
  • WHAT ARE THE APPLICATIONS OF MEMS?
  • MEMS IS A GREEN TECHNOLOGY
  • FUTURE TRENDS
  • CONCLUSIONS
  • REFERENCES
  • FURTHER INFORMATION.
  • 14. Nanotechnology and Nanomanufacturing
  • INTRODUCTION
  • WHAT IS NANOTECHNOLOGY?
  • WHY NANOTECHNOLOGY IS IMPORTANT
  • HISTORY OF NANOTECHNOLOGY
  • FUNDAMENTAL METHODS OF FABRICATION ON THE NANOSCALE
  • NANOTECHNOLOGY METROLOGY
  • NANOTECHNOLOGY MANUFACTURING
  • APPLICATIONS AND MARKETS
  • THE RELATIONSHIP BETWEEN MEMS AND NANOTECHNOLOGY
  • FUTURE DIRECTIONS AND RESEARCH
  • IMPLICATIONS AND REGULATIONS
  • CONCLUSIONS
  • REFERENCES
  • 15. Additive Manufacturing or 3D Scanning and Printing
  • INTRODUCTION
  • THE RISE OF ADDITIVE MANUFACTURING
  • SCANNING
  • COMPUTER AIDED DESIGN AND COMPUTER ASSISTED MODELING
  • ADDITIVE MANUFACTURING/3D PRINTING MATERIALS
  • ADDITIVE MANUFACTURING/3D PRINTING APPLICATIONS
  • SUPPLY CHAIN AND "ON-DEMAND" MANUFACTURING
  • GREEN ADDITIVE MANUFACTURING
  • FUTURE GROWTH AND CAPABILITIES
  • REFERENCES
  • RESOURCES
  • FURTHER READING
  • C. PART 3: HOT AND COLD WORKING, WELDING, AND FABRICATION
  • 16. Heat Treatment: Principles and Practices
  • PRINCIPLES OF HEAT TREATMENT
  • FERROUS HEAT TREATMENT
  • NONFERROUS HEAT TREATMENT
  • HEAT-TREATMENT EQUIPMENT
  • REFERENCES
  • FURTHER READING
  • 17. Metalcasting Processes
  • INTRODUCTION
  • METALCASTING PROCESSES
  • CASTING ECONOMICS
  • ENVIRONMENTAL AND SAFETY CONTROL
  • FURTHER READING
  • 18. Powder Metallurgy
  • INTRODUCTION
  • POWDER METALLURGY PROCESSES
  • PART DESIGN CONSIDERATIONS
  • MATERIALS AND PROPERTIES
  • COMPARISON TO COMPETING METALWORKING TECHNOLOGIES
  • CONCLUSION
  • REFERENCES
  • INFORMATION RESOURCES
  • 19. Welding, Brazing, and Thermal Cutting
  • INTRODUCTION
  • THE ESSENCE OF WELDING
  • ARC WELDING PROCESSES
  • OXYFUEL GAS WELDING
  • HIGH ENERGY BEAM WELDING
  • RESISTANCE WELDING
  • SOLID-STATE WELDING
  • OTHER WELDING PROCESSES
  • SOLDERING AND BRAZING
  • WELDING AND MATERIAL CONSIDERATIONS
  • WELDING COSTS
  • NONDESTRUCTIVE WELD TESTING
  • WELDING SAFETY
  • BIBLIOGRAPHY
  • FURTHER READING
  • 20. Pressworking
  • INTRODUCTION
  • COMMON PRESSWORKING PROCESSES
  • TOOLING FUNDAMENTALS
  • PRESS FUNDAMENTALS
  • COMMON MATERIALS FOR PRESSWORKING
  • SAFETY CONSIDERATIONS FOR PRESSWORKING
  • TECHNOLOGY TRENDS AND DEVELOPMENTS
  • FURTHER READING.
  • 21. Laser Materials Processing
  • OVERVIEW
  • UNDERSTANDING OF LASER ENERGY
  • LASER SAFETY
  • LASER-MATERIAL-PROCESSING SYSTEMS
  • LASER MACHINING PROCESSES
  • REVIEW OF OTHER LASER-MATERIAL-PROCESSING APPLICATIONS
  • CONCLUDING REMARKS
  • REFERENCES
  • 22. Abrasive Jet Machining
  • INTRODUCTION
  • THE CUTTING PROCESS
  • EQUIPMENT
  • SAFETY
  • REFERENCES
  • FURTHER READING
  • D. PART 4: METALWORKING
  • 23. Metalcutting, Turning, and Milling
  • MECHANICS OF METAL CUTTING
  • TURNING
  • MILLING
  • FAILURE ANALYSIS
  • OPERATING CONDITIONS
  • REFERENCES
  • FURTHER READING
  • ACKNOWLEDGMENT
  • 24. Holemaking
  • INTRODUCTION
  • METHODS FOR MACHINING HOLES
  • DRILLING HOLES
  • DRILL TYPES
  • MILLING HOLES AND CAVITIES
  • MILLING METHODS
  • BORING
  • BORING METHODS
  • REAMING, SKIVING, AND ROLLER BURNISHING
  • DEEP-HOLE MACHINING
  • FURTHER READING
  • 25. Threading
  • INTRODUCTION
  • METHODS FOR CUTTING SCREW THREADS
  • ESTABLISHING THE METHOD AND OPERATION
  • THREAD TURNING
  • THREAD MILLING
  • THREAD WHIRLING
  • FURTHER READING
  • 26. Rolling Process
  • ROLLING PROCESS BACKGROUND
  • GENERAL CHARACTERISTICS OF THE ROLLING PROCESS
  • ROLLING SYSTEM GEOMETRICS AND CHARACTERISTICS
  • PROCESS ECONOMIC AND QUALITY BENEFITS
  • ROLLABLE FORMS
  • ROLLING MATERIALS
  • ROLLING BLANK REQUIREMENTS AND RELATED EFFECTS
  • DIE AND TOOL WEAR
  • ROLLING EQUIPMENT
  • PROCESS CONTROL AND GAGING
  • OPERATIONAL USES OF ROLLING
  • FUTURE DIRECTIONS
  • FURTHER READING
  • 27. Tapping
  • INTRODUCTION
  • MACHINES USED FOR TAPPING AND TAP HOLDERS
  • TAP NOMENCLATURE
  • INFLUENCE OF MATERIAL AND HOLE CONDITION
  • EFFECTS OF HOLE SIZE
  • WORKPIECE FIXTURING
  • TAP LUBRICATION
  • DETERMINING CORRECT TAPPING SPEEDS
  • 28. Fundamentals of Gear and Gear Manufacturing
  • BACKGROUND
  • DIFFERENT KIND OF GEARS
  • PROFILE
  • GEAR NOMENCLATURE
  • GEAR MANUFACTURING
  • FURTHER READING
  • 29. Grinding Technology
  • GRINDING FUNDAMENTALS
  • HIGH-PERFORMANCE GRINDING USING CONVENTIONAL ABRASIVE WHEELS
  • HIGH-PERFORMANCE GRINDING USING CBN GRINDING WHEELS
  • ACKNOWLEDGMENTS
  • REFERENCES
  • FURTHER READING
  • 30. Electrical Discharge Machining and Electrochemical Machining
  • EDM
  • THE PRINCIPLE OF EDM
  • TYPES OF DIE-SINKING EDM MACHINE
  • TYPES OF WIRE EDM MACHINE
  • USE OF DIE-SINKING EDM
  • ECM
  • ECM APPLICATIONS
  • ADVANTAGES AND DISADVANTAGES OF ECM
  • CONCLUSION
  • FURTHER READING
  • E. PART 5: ROBOTICS AND MACHINE VISION.
  • 31. Robotics and Automation
  • INTRODUCTION
  • ROBOTICS PRINCIPLES AND FUNDAMENTALS
  • COMMON TYPES OF INDUSTRIAL ROBOTS
  • WELDING ROBOTS
  • PICKING, PACKING, AND PALLETIZING
  • ROBOTIC LOADING AND UNLOADING?MACHINE TENDING
  • ROBOT VISION SYSTEMS
  • ROBOT OPERATIONS, SAFETY, AND MAINTENANCE
  • GREEN MANUFACTURING AND ENERGY SAVINGS
  • CONCLUSIONS AND FUTURE TRENDS
  • FURTHER READING
  • 32. Machine Vision
  • INTRODUCTION
  • OPERATING PRINCIPLES
  • ELEMENTS OF A MACHINE VISION SYSTEM
  • MACHINE VISION WORKING WITH ROBOTS
  • VISION SYSTEMS FOR INSPECTION
  • AUTOMATION CONSIDERATIONS
  • GREEN TECHNOLOGY CONSIDERATIONS
  • TRENDS IN MACHINE VISION TECHNOLOGY
  • FURTHER READING
  • F. PART 6: COMPOSITES, PLASTIC PROCESSES, AND MOLDMAKING
  • 33. Polymer-Composites Manufacturing Processes
  • INTRODUCTION TO COMPOSITES
  • FIBER-REINFORCED THERMOSET MOLDING PROCESSES
  • FIBER-REINFORCED THERMOPLASTICS
  • VACUUM BAGGING TECHNIQUES
  • RESIN-TRANSFER MOLDING TECHNIQUES
  • STRUCTURAL REACTION INJECTION MOLDING
  • CONTINUOUS FIBER-REINFORCED COMPOSITES PREPREG LAYUP
  • FILAMENT WINDING
  • PULTRUSION
  • BRAIDING
  • TAILORED FIBER PLACEMENT
  • HYBRID COMPOSITES
  • OUTLOOK
  • REFERENCES
  • 34. Plastic Molding Processes
  • INTRODUCTION
  • GENERAL CONSIDERATIONS FOR MOLDING PROCESSES
  • THERMOSET MOLDING PROCESS
  • THERMOPLASTIC MOLDING PROCESSES
  • EVOLUTION OF THE INJECTION MOLDING MACHINE
  • NEW APPROACHES IN PLASTIC MOLDING
  • A SHORT REVIEW OF DIE CASTING
  • REFERENCES
  • FURTHER READING
  • 35. Injection Molds for Thermoplastics
  • INTRODUCTION
  • INJECTION MOLD COMPONENT DEFINITIONS
  • PART DESIGN
  • PRODUCTION RATE
  • TYPES OF MOLDS
  • CAVITY LAYOUTS
  • HOT RUNNER SYSTEMS
  • STEELS COMMON TO MOLD MANUFACTURING
  • MOLD MANUFACTURING
  • FURTHER READING
  • G. PART 7: MANUFACTURING SYSTEM DESIGN
  • 36. Lean Manufacturing
  • INTRODUCTION
  • CONCEPT OF LEAN MANUFACTURING
  • LEAN PRODUCTION AS A CORPORATE CULTURE
  • METHODOLOGY AND TOOLS
  • PROCEDURE FOR IMPLEMENTATION OF LEAN PRODUCTION
  • FUTURE WITH ADVANCED TPM AND LEAN ORGANIZATION
  • FURTHER READING
  • 37. Six Sigma and Lean Manufacturing
  • OVERVIEW
  • SIX SIGMA OVERVIEW
  • CONCEPT AND PHILOSOPHY OF SIX SIGMA
  • THE HISTORY OF SIX SIGMA
  • THE STRATEGIC CONCEPT FOR SUCCESSFUL SIX SIGMA
  • ROLES AND ACCOUNTABILITIES IN A SIX SIGMA ORGANIZATION
  • THE TACTICAL APPROACH FOR SIX SIGMA
  • OBSTACLES IN SIX SIGMA IMPLEMENTATION
  • OPPORTUNITIES WITH SUCCESSFUL SIX SIGMA
  • SIX SIGMA AND LEAN MANUFACTURING
  • CONCLUSION
  • REFERENCES
  • FURTHER READING.
  • 38. Flexible Manufacturing Systems
  • INTRODUCTION
  • FMS DEFINITION
  • FMS PERFORMANCE
  • APPLICATIONS
  • JUSTIFICATION AND DESIGN
  • IMPLEMENTATION
  • OPERATION
  • SUMMARY
  • FURTHER READING
  • 39. Assembly System Design
  • INTRODUCTION
  • TYPE OF ASSEMBLY SYSTEMS
  • ASSEMBLY SYSTEM DESIGN PROCEDURE
  • AUTOMATED INSPECTION AND SYSTEM LAUNCH
  • SUMMARY AND FUTURE TREND
  • REFERENCES
  • 40. Work Cell Design
  • OVERVIEW
  • BACKGROUND
  • TYPES OF MANUFACTURING CELLS
  • HOW TO PLAN A MANUFACTURING CELL
  • VALUE STREAM AND MULTICELL INSTALLATIONS
  • CHECKLIST FOR CELL PLANNING AND DESIGN
  • CONCLUSIONS AND FUTURE TRENDS
  • REFERENCES
  • FURTHER READING
  • H. PART 8: INDUSTRIAL ENGINEERING
  • 41. Quality: Inspection, Test, Risk Management, and SPC
  • ISO 31000:2009 WILL IMPACT WHAT YOU DO
  • QUALITY
  • INTRODUCTION TO INSPECTION
  • INTRODUCTION TO TESTING
  • INTRODUCTION TO RISK MANAGEMENT
  • INTRODUCTION TO STATISTICAL PROCESS CONTROL
  • SPC PLANNING AND IMPLEMENTATION
  • SPC TOOLS
  • CONCLUSION
  • REFERENCES
  • FURTHER READING
  • 42. Engineering Economics
  • INTRODUCTION
  • FUNDAMENTAL PRINCIPLES
  • EQUIVALENCE AND THE MATHEMATICS OF COMPOUND INTERESTS
  • METHODS FOR SELECTING AMONG ALTERNATIVES
  • AFTER-TAX ECONOMY STUDIES
  • INCORPORATING PRICE-LEVEL CHANGES INTO THE ANALYSIS
  • TREATING RISK AND UNCERTAINTY IN THE ANALYSIS
  • COMPOUND INTEREST TABLES (10%)
  • FURTHER READING
  • 43. Industrial Ergonomics
  • INTRODUCTION
  • THE WORKING ENVIRONMENT
  • WORKSTATION DESIGN
  • CUMULATIVE TRAUMA DISORDERS
  • WORK DESIGN
  • CONCLUSION
  • REFERENCES
  • 44. Work Measurement
  • WORK MEASUREMENT?INTRODUCTION
  • WORK SAMPLING
  • LEARNING CURVE
  • PERFORMING STUDIES
  • CURRENT COMPUTER APPLICATIONS
  • REFERENCES
  • FURTHER READING
  • 45. Operations Research in Manufacturing
  • INTRODUCTION
  • OPERATION RESEARCH TECHNIQUES
  • FUTURE TRENDS
  • REFERENCES
  • 46. Supply Chain Management: Principles and Structures
  • INTRODUCTION
  • DEFINING SUPPLY CHAIN MANAGEMENT
  • THE EVOLUTION OF SUPPLY CHAIN MANAGEMENT
  • SUPPLY CHAIN STRUCTURES
  • SUPPLY CHAIN MATURITY MODEL
  • TRENDS IN SUPPLY CHAIN MANAGEMENT
  • GOALS OF TODAY'S SUPPLY CHAINS
  • WORKING TOGETHER
  • REFERENCES.